PROJECTS

Air NZ Sim Building Extension

Kingspan KS1000RW 100mm Roof and wall cladding and Dimond Styleline 0.55 vertical and horizontally orientated cladding, with all flashings and rainwater goods.

Causeway Church, Mangawhai

Kingspan KS1000RW 70mm Roof and KS1000RW 40mm Wall cladding with all flashings and rainwater goods.

Aro Radiation Bunkers, Rosedale

Metalcraft Aspirespan 100mm Roof with all flashings and rainwater goods.

Akarana Pump Station, Mount Roskill

Kingspan KS1000RW 120mm panel roof with rainwater goods.

Office Roof Cotton On, Roma Road

Kingspan KS1000RW 70mm panel with insulated gutter panels.

New Mainfreight Depot, Favona

Steel and Tube ST963 roofing with Dridex and Ampelite Webglas clear sheets with Steel and Tube ST900 wall cladding with all rainwater goods.

New Pak ‘n’ Save Store, Highland Park

Metalcraft Aspirespan roof and wall cladding with MC1000 cladding, Espan cladding, insulated panel gutters in Aspirepanel with SIKA Sarnafil membrane.

New IKEA Store, Sylvia Park

Kingspan KS1000RW 100mm roof panels with insulated panel gutters and SIKA Sarnafil membrane, Velux roof lights and KS1000AWP wall cladding with insulated built up roofing and un-insulated roofing, with all Seismic detailing and roof fall arrest systems.

Western Heights School, Henderson

Kingspan KS1000RW 70mm roof panels with KS1000KC 30mm wall panels and all rainwater goods.

Owairoa Primary School, Howick

Lynfield College, Mount Roskill

Dimond Tricore insulated roofing, Dimond BB900 un-insulated roofing, Dimond BB900 cladding and Dimond DD400 cladding with all rainwater goods.
Owairoa Primary School, Howick

Massey Road- New 3 Level Kainga Ora Block, Mangere

KS1000RW 70mm Roof panel project with some Dimond single-sheet canopies with all flashings and UPVC Rainwater goods.

Owairoa Primary School, Howick

Wentworth Primary School- New Teaching Block, Gulf Harbour

KS1000RW 120mm Roof panel with KS1000PL AWP soffits and fascias, including all flashings and rainwater goods.

Studio West- Studio 4, Glen Eden

New film studio and office block with 2,500m2 KS1000KC 30mm roofing to the studio and 900m2 Dimond DP955 roofing to the office, inclusive of all flashings and rainwater goods.

Owairoa Primary School, Howick

Tamaki Marine Park- New Boat Sheds and Trade Units, Mount Wellington

Dimond DP955 roofing with Dimond BB900 wall cladding including all flashings and rainwater goods.

Bader Ventura- New 3 level apartment blocks, Mangere

First Kainga Ora Passive House Building with state of the art design to ensure complete thermal modelling and minimal air leakage. KS1000RW 100mm Roof panel with all flashings and rainwater goods with additional air leakage seals.

Owairoa Primary School, Howick

Project Neptune- Auckland International Airport

18,000m2 Dimond warm roof system comprising of BB900 liner sheet, Ashgrid spacers, Solitex Mento Connect underlay, cavity, clip fixed SmartDek 710 standing seam to the main roof with 6,500m2 KS1000RW 100mm cladding, 1,500m2 Dimond DP955 to ancillary and office roofs, with all rainwater goods and flashings.

Owairoa Primary School, Howick
Owairoa Primary School, Howick

Papakura Water Treatment Plant, Papakura

1,500m2 KS1000RW 100mm roof panels with 500m2 Dimond BB900 canopy roofing and 1,500m2 of Dimond BB900 vertical cladding on a vented steel batten over Korok panels including all flashings and rainwater goods.
Owairoa Primary School, Howick

Sleepyhead Estates- Building 4 Foam Plant, Ohinewai

3,200m2 Kingspan KS1000RW 70mm roof and 1,600m2 of KS1000RW 70mm wall cladding with 750m2 Dimond DP955 canopy roofing and cladding, Viking TPO internal gutters, all including all flashings and rainwater goods.

New Mitre 10 Mega, Silverdale

8,000m2 of Kingspan KS1000KC 30mm and KS1000RW 40mm roofing, 750m2 Dimond DP955 roofing, 4,000m2 Kingspan KS1000KC 30mm cladding, 1,000m2 Dimond DP955 cladding, KS1100CS gutters with Viking Enviroclad TPO membrane; all inclusive of flashings and rainwater goods.

Owairoa Primary School, Howick

New Leisure Centre Complex, Lindvart Sports, Kaikohe, Northland

2,000m2 KS1000RW 70mm roofing, 1,000m2 KS1000RW 40mm cladding, with all flashings and rainwater goods.

Project Jupiter- Auckland International Airport

9,500m2 Kingspan KS1000RW 100mm Roofing and 5,000m2 of KS1000RW 100mm Wall Cladding, 3,000m2 Dimond DP955 roofing, 500m2 TRS-9 Wall cladding, Viking TPO internal gutter to the office, all inclusive of all flashings and rainwater goods.

Half Moon Bay- New Boat Shed

2,500m2 of KS1000RW 40mm, KS1000 Safespan to the roof with KS1100CS to gutters and cladding. Ardex Butynol gutter linings and sumps and UPVC Rainwater goods. All metal products in Ultra coating due to unique location adjacent the water.

Owairoa Primary School, Howick

1,500m2 of roofing in a mixture of KS1000RW 60mm, KS1000CK 30mm and Ampelite KS1000 with 10mm multiwall polycarbonate lining and aluminium extrusions. Cladding in un-insulated KS1000RW. All rainwater goods.

Owairoa Primary School, Howick

Half Moon Bay- New Boat Shed

2,500m2 of KS1000RW 40mm, KS1000 Safespan to the roof with KS1100CS to gutters and cladding. Ardex Butynol gutter linings and sumps and UPVC Rainwater goods. All metal products in Ultra coating due to unique location adjacent the water.

West Auckland Mosque

New Mosque building in KS1000RW 60mm with KS1100RL gutters and Ardex Butynol lining with all rainwater pipes and capping flashings.

West Auckland Mosque
Owairoa Primary School, Howick

Normandy Road Re-Roof, Mount Eden

Re-roofing of existing unit with KS1000RW 60mm with special coating to the underside of the exposed soffit of the panel with Dimond BB900 wall cladding and all flashings

Greenwood Business Park Re-Roof, Hamilton

Re-roofing of existing unit with Conqueror ISJ 150mm with special coating to the underside of the exposed soffit of the panel, new Ardex Butynol gutter lining and all flashings.

West Auckland Mosque

Remuera Golf Club, Driving Range Building- 2020

350m2 of KS1000RW to the roof with all flashings and rainwater goods to provide a new function area and driving range building.

JWA Lot 72 Tidal Road, Mangere- 2020

14,000m2 of KS1000RW 70mm to roof and walls with all flashings and rainwater goods to provide a new Warehouse and Office facility.

City Rail Link Noise Enclosure, Karangahape Station- 2020

4,500m2 of KS1000RW 40mm to roof and walls with 100m2 of Day-Lite Trapezoidal roof lighting system and all flashings and rainwater goods to provide a temporary Noise Enclosure building enabling excavating and tunnelling works to be undertaken day and night for the new K-Road underground rail station as part of the City Rail Link project in Auckland.

Waterview Primary School, Phase 2- 2020

900m2 of KS1000RW 60mm roof panel to various roof slopes, with flashings and rainwater goods, including some coping to masonry walls to a new teaching block at Waterview Primary School in Auckland.

Pakuranga

Pakuranga College- 2020

1,100m2 of KS1000RW 60mm to the roof and wall cladding, 200m2 of KS1000PL architectural wall panel to some elevations and features, with flashings and rainwater goods to a new teaching block to Pakuranga College in Auckland.

Ormiston Town Centre – 2019

7,500m2 of KS1000RW 60mm in two colours on the Warehouse Ltd roof area featuring a mixture of step and end lap details. In addition to the RW panel there was also a mixture of 1000mm and 500mm Safespan rooflight runs. One of the roofs was skewed and there were also a number of raked ends to roof areas. Panels were lifted to roof level using the first self-erecting tower crane to arrive on New Zealand shores. There was also a mixture of other roofing and cladding systems on the project as well as some rainwater goods and some internal cladding.

Sylvia Park Cladding – 2019

1,800m2 of KS1000 EVO 50mm in a range of colours on elevations at the Sylvia Park shopping centre. Challenging shaped panels visible from major roadways providing a feature to this popular shopping centre. In addition to the Kingspan cladding there was also a mixture of various other roofing and cladding systems.
Bespoke details were developed for many flashings and junctions making a challenging yet aesthetically pleasing project.

Choice Kids – 2017

1,400m2 of KS1000RW 60mm in Off White to the roof area and 360m2 of KS1000EVO 50mm in Off White to the cladding areas and parapet lining with various flashings and rainwater goods.

Farmers Silverdale – 2017

8,900m2 KS1000RW 60mm in Off White with a mixture of various different cladding and flashing systems as well as membrane gutters.

MPI Mangere – 2018

415m2 KS1000RW 60mm roofing in Woodland Grey with 1000mm Safespan rooflights to 30m2 and KS1100CS panels to line the membrane gutters. With a mixture of various other cladding and flashings systems.

Harvey Norman Westgate – 2017

16,000m2 KS1000RW 60mm roofing in Off White and 850m2 KS1100CS panels to line the membrane gutters along with other cladding and flashing works.

Countdown Stores

Lincoln Road (2014): –
3,800m2 KS1000RW 40mm roofing in Off White with Safespan 1000 Rooflights and 210m2 KS1100CS panels to line the membrane gutters along with other roofing and flashing works.
Manurewa (2013): –
4,100m2 KS1000RW 60mm roofing in Off White with Safespan 1000 Rooflights along with other roofing and flashing works.
Silverdale (2012): –
3,800m2 KS1000RW 40mm roofing in Off White with Safespan 1000 Rooflights and 185m2 KS1100CS panels to line the membrane gutters along with other roofing and flashing works.
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In addition to the above historical projects completed in New Zealand, Chris Willits, General Manager of Insulated Panel Systems Ltd has been involved in many insulated projects over the past 20 years in the United Kingdom. A few examples are stated below

Durham Business School, County Durham

Kingspan Tile Support 115mm core with 1000mm wide roof panels and a fibre cement slate roof covering.
Trespa high pressure laminate insulated and un-insulated rainscreen cladding.
Bauder total roofing bituminous and single ply insulated roofing to the existing and new flat roof areas, including a roof terrace area.
All flashings, bullnoses, gutters and rainwater pipes in PPC aluminium.

The Sill Visitors Centre and Youth Hostel, Northumberland

A hybrid Siberian Larch timber insulated roof with structural decking and a single ply underlining with a feature Siberian roof covering which was not waterproof.
VM Zinc traditional standing seam roofing.
Insulated Siberian Larch timber rainscreen.
Inverted flat roof area with XPS insulation, drainage systems and covering including oak sleepers, planters, benches, walkways and plug plants to green roof areas with a mixture of GRP and timber walkways to allow visitors to walk around at roof level.

Lynemouth Smelter Re-Roofing of Potlines, Northumberland

Insulated over-roofing with a vapour control layer, spacer system, insulation and new aluminium profiled top sheet over the existing aluminium un-insulated roof whilst the smelter was still in operation. There were 4 Potlines and each one was approximately 1.2km long, inclusive of all flashings and rainwater goods.
The project was challenging due to access and its exposed location.

The Word Digital Media Hub, South Tyneside

Fully tapered insulated BEMO UK standing seam roofing to the main roof with curved Bauder bituminous Total Roofing system to the roof terrace and canopy roofs.
Terracotta Blade fins and baguettes at a size and configuration that had not previously been undertaken in the UK- all onto curved stainless steel rails and structural insulated panels.
All curved flashings and rainwater goods.

Hebburn Community Hub, South Tyneside

Cor-Ten rainscreen cladding in profiled, flat and perforated large format panels and anodized aluminium expanded mesh cladding installed with stainless steel brackets and windposts onto structural insulated panels.
All flashings and rainwater goods.

Education Projects, entire UK

A series of new school projects in Edinburgh with new roofing in insulated standing seam from Bemo UK with all flashings and rainwater goods.
A series of new school projects in Northumberland with a mixture of insulated standing seam roofing, insulated single-ply roofing and insulated Kingspan architectural wall panels.
A new school project on the Isle of Wight with insulated single-ply roofing and architectural composite cladding.
A series of new school projects in the Tyne and Wear region of the UK over many years consisting of a mixture of standing seam insulated, single ply insulated, inverted insulated hot rubberized bitumen roof areas with architectural composite cladding to the elevations.
New projects for all the major colleges and universities in the North East of the UK with various insulated roofing and cladding systems.

Enterprise & Innovation Centre, Sunderland University

Tapered insulation and cold-applied liquid membrane roofing system on structural decking to the roof areas with composite cladding and insulated UK stone rainscreen system to the elevations.
All flashings, gutters and rainwater goods.

Benton Dene School, North Tyneside

Kinsgpan Tile Support 150mm core with a mixture of 2000mm and 1000mm wide roof panels with a fibre cement slate roof covering.
Kinsgpan Facades Wall Liner composite panel 80mm core with ceramic rainscreen panels.
Kinsgpan Topfoil insulated decking with tapered PIR insulation and single-ply membrane roofing.
All flashings, gutters and rainwater pipes in PPC aluminium.
This project was one of the first in Europe to use the 2000mm wide Tile Support panel which is the same as the RW panel suite, but with a thicker outer skin to fix the tiling battens to.
This was also one of the first projects in the UK under the Kingspan façade business.

Petrochemical and Power Projects, entire UK

Numerous thermal and acoustic insulated projects throughout the UK for major clients such as GlaxoSmithKline, British Petroleum, Shell, INEOS, Intergen and many more. All of these projects had insulated systems such as composite panel and twin-skin metal as well as some also having insulated flat roofing systems.

Police Facilities, entire UK

Insulated standing seam systems to the roof areas and composite panels to the elevations to 2 Police Headquarters in Cumbria. One also having traditional standing seam on a composite backing panel.
Insulated single-ply roofing and insulated twin-skin steel cladding and composite cladding to the elevations of a firearms centre in Tyne and Wear.

Office – commercial developments, entire UK

Commercial and office developments throughout the entire UK with various insulated systems.
A number of projects at various office parks consisting of insulated standing seam roofing, insulated bituminous roofing, both warm and inverted, insulated single-ply roofing systems. All of those projects had insulated rainscreen and composite cladding to the elevations.

Retail – entire UK

Many retail and hospitality projects UK-wide.
Specifications ranged, however every system was fully insulated.
Examples include insulated ‘zip up’ standing seam, composite panels, traditional standing seam on composite panels, insulated warm and inverted flat roofing, insulated composite panels with slate and tile covering to roof areas.
Insulated rainscreen cladding, composite panels, rainscreen on composite backing panels to elevations.

Refurbishment, entire UK

Insulated systems used in a lot of refurbishment all of the UK.
These were varied and vast and examples were insulated re-roofing or over-roofing in metal with glassfibre insulation; insulated bituminous roofing; insulated single-ply roofing; insulated liquid membrane roofing. Also lots of projects involved insulated systems over-cladding, re-cladding and replacement of existing cladding with composite cladding or insulated rainscreen systems.